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CREATING YOUR CUSTOM HELMET HAS NEVER BEEN EASIER
With our streamlined Fit Process, we make sure your helmet fits perfectly. From the moment you place your order to the day your helmet arrives, everything is simple, seamless, and made just for you.
Learn More About the KAV Fit App
How it works
*helmet ordered
*measurments submitted
*fit confirmed
*helmet printed
Step 1
Helmet Ordered
YOUR PERFECT FIT BEGINS HERE
Order your helmet right here on our website.
Once your order is placed, you’ll receive a confirmation email with a link to download our Fit App.
SHOP HELMETS
Step 2
MEASUREMENTS SUBMITTED
MEAUREMENTS WITH JUST A SINGLE PHOTO
Download the KAV Fit App using the link from your confirmation email. The app guides you through a quick, 10-minute process using just one photo of your head.
Don’t have a supported device?
No problem! We’ll send you a manual Fit Kit with everything you need to submit your measurements.
STEP 3
Fit ConfirmED
YOU'RE ALMOST DONE
Based on your measurements, we create a custom Fit Cap - a physical tool that ensures a precise fit.
Try it on at home, then approve your fit virtually or request adjustments. It’s all about getting it just right.
STEP 4
HELMET PRINTED
YOU'RE ALL SET
Your helmet enters production to be 3D printed and hand-assembled.
Start your journey
Browse our lineup to begin!
Collections
Rhoan: CORE
Rhoan: Hi-Vis
Rhoan: CORE
Shells: Polar White
Polar WhiteAtomic BlackMidnight NavyPurple HazeShadow WineSteel BlueOlive DriftStone GreyDusty Pink
Hex Structure: White
WhiteBlack
Rhoan: Hi-Vis
Shells: Hi-Vis
Hi-Vis
Hex Structure: White
White
An innovative Approach to Custom: KAV Fit
Our app uses advanced face-scanning technology powered by the TrueDepth sensor, available exclusively on certain iPhones. To get started, check if your phone is compatible:
- iPhone Users: If you have a supported model with the TrueDepth sensor, you’ll be guided through downloading our app and using it to take precise measurements.
Compatible Devices
Device must be running IOS 16.0 or later.
Here is a list of iPhone models equipped with the TrueDepth camera:
- iPhone X (2017)
- iPhone XR (2018)
- iPhone XS and XS Max (2018)
- iPhone 11, 11 Pro, and 11 Pro Max (2019)
- iPhone 12 mini, 12, 12 Pro, and 12 Pro Max (2020)
- iPhone 13 mini, 13, 13 Pro, and 13 Pro Max (2021)
- iPhone 14, 14 Plus, 14 Pro, and 14 Pro Max (2022)
- iPhone 15, 15 Plus, 15 Pro, and 15 Pro Max (2023)
- iPhone 16, 16 Plus, 16 Pro, and 16 Pro Max (2024)
Additionally, the TrueDepth camera system is present in the 3rd generation iPad Pro (2018) and later models. Please note that while the TrueDepth camera is standard in these models, specific features and capabilities may vary depending on the device and iOS version.
Android or Non-Supported iPhone Users: No worries! You can request a fit sizing kit to be sent to your home. With the kit, you'll follow instructions or schedule a session with our team to complete the measurement process manually.
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Made Faster. Still Made Here.
We’ve streamlined production — now delivering custom helmets in3–4 weeksonce your fit is approved.
Every helmet is built to order at our Buffalo, NY micro-factory — where precision meets performance.
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