# Process

[Skip to content](https://kavhelmets.com/pages/process?view=the-process#MainContent)

Close menu

## Cart

Your cart is empty

Continue Shopping

Explore

[View Helmets](https://kavhelmets.com/pages/helmets-spring-2025)

- [Rhoan: CORE$300](https://kavhelmets.com/products/rhoan-core-2025-q1)
- [Rhoan: CSTM$300](https://kavhelmets.com/products/rhoan-cstm)

When everything else blurs\_be seen

## CREATING YOUR CUSTOM HELMET HAS NEVER BEEN EASIER

With our streamlined Fit Process, we make sure your helmet fits perfectly. From the moment you place your order to the day your helmet arrives, everything is simple, seamless, and made just for you.

[Learn More About the KAV Fit App](https://kavhelmets.com/pages/process?view=the-process#app-info "Learn More About the KAV Fit App [icon-plus]")

## How it works

\*helmet ordered

\*measurments submitted

\*fit confirmed

\*helmet printed

## Step 1

Helmet Ordered

## YOUR PERFECT FIT BEGINS HERE

Order your helmet right here on our website.

Once your order is placed, you’ll receive a confirmation email with a link to download our Fit App.

SHOP HELMETS

[View All](https://kavhelmets.com/pages/helmets-spring-2025)

## Step 2

MEASUREMENTS SUBMITTED

## MEAUREMENTS WITH JUST A SINGLE PHOTO

Download the KAV Fit App using the link from your confirmation email. The app guides you through a quick, 10-minute process using just one photo of your head.

Don’t have a supported device?

No problem! We’ll send you a manual Fit Kit with everything you need to submit your measurements.

## STEP 3

Fit ConfirmED

## YOU'RE ALMOST DONE

Based on your measurements, we create a custom Fit Cap - a physical tool that ensures a precise fit.

Try it on at home, then approve your fit virtually or request adjustments. It’s all about getting it just right.

## STEP 4

HELMET PRINTED

## YOU'RE ALL SET

Your helmet enters production to be 3D printed and hand-assembled.

## Start your journey

Browse our lineup to begin!

Collections

[View All](https://kavhelmets.com/pages/helmets-spring-2025 "View All")

Rhoan: CORE

Rhoan: Hi-Vis

Rhoan: CORE

Shells:
Polar White

Polar WhiteAtomic BlackMidnight NavyPurple HazeShadow WineSteel BlueOlive DriftStone GreyDusty Pink

Hex Structure:
White

WhiteBlack

[View Product](https://kavhelmets.com/products/rhoan-core-2025-q1?variant=44616860270780)

Rhoan: Hi-Vis

Shells:
Hi-Vis

Hi-Vis

Hex Structure:
White

White

[View Product](https://kavhelmets.com/products/rhoan-hivis?variant=45323985518780)

An innovative Approach to Custom: _KAV Fit_

Our app uses advanced face-scanning technology powered by the TrueDepth sensor, available exclusively on certain iPhones. To get started, check if your phone is compatible:

- **iPhone Users:** If you have a supported model with the TrueDepth sensor, you’ll be guided through downloading our app and using it to take precise measurements.

Compatible Devices

Device must be running IOS 16.0 or later.

Here is a list of iPhone models equipped with the TrueDepth camera:

- **iPhone X** (2017)
- **iPhone XR** (2018)
- **iPhone XS and XS Max** (2018)
- **iPhone 11, 11 Pro, and 11 Pro Max** (2019)
- **iPhone 12 mini, 12, 12 Pro, and 12 Pro Max** (2020)
- **iPhone 13 mini, 13, 13 Pro, and 13 Pro Max** (2021)
- **iPhone 14, 14 Plus, 14 Pro, and 14 Pro Max** (2022)
- **iPhone 15, 15 Plus, 15 Pro, and 15 Pro Max** (2023)
- **iPhone 16, 16 Plus, 16 Pro, and 16 Pro Max** (2024)

Additionally, the TrueDepth camera system is present in the **3rd generation iPad Pro (2018) and later models**. _Please note that while the TrueDepth camera is standard in these models, specific features and capabilities may vary depending on the device and iOS version._

- **Android or Non-Supported iPhone Users**: No worries! You can request a fit sizing kit to be sent to your home. With the kit, you'll follow instructions or schedule a session with our team to complete the measurement process manually.

- Choosing a selection results in a full page refresh.
- Opens in a new window.

kavhelmets.com

# kavhelmets.com is blocked

This page has been blocked by an extension

- Try disabling your extensions.

ERR\_BLOCKED\_BY\_CLIENT

Reload

This page has been blocked by an extension

shop.app

# shop.app is blocked

This page has been blocked by an extension

- Try disabling your extensions.

ERR\_BLOCKED\_BY\_CLIENT

Reload

This page has been blocked by an extension

Close dialog

Made Faster. Still Made Here.

We’ve streamlined production — now delivering custom helmets in**3–4 weeks**once your fit is approved.

Every helmet is built to order at our Buffalo, NY micro-factory — where precision meets performance.

Get free shipping and early access to new drops. Join the list.

SIGN ME UP
